| Problem | Solution | Benefits |
| Getting Steam at the rated Capacity and Pressure | Steam Boilers / Thermic Fluid Heaters | Boilers and Heaters of optimum capacity can help in efficient steam production Correctly designed boilers can help save production and fuel costs greatly |
| Problem | Solution | Benefits |
| Operating Pressure is Less than the Required Plant Pressure | Operate The Boiler Nearer to Design Pressure | Reduction in process steam demand |
| Non-Uniform Blowdown | Auto Blowdown System | Adequate blowdown eliminates scale carry over and results in heat loss optimization Avoids excess chemical dosing and ensures optimum level of TDS of the water inside boiler |
| Lower Feed Water Temperature | Feed Water Management System | Directly reduces fuel consumption |
| Water Carryover | Moisture Separator | Ensures removal of moisture carry over to the process, resulting in dry steam to the process, which helps in improving productivity, quality and fuel savings |
| Problem | Solution | Benefits |
Huge Steam Consumption Due to Improper Trapping Condensate Evacuation Is Done by Opening Steam Traps Bypasses
| Correctly Sized traps at Minimum Differential Pressure | Reduction in steam consumption |
| Higher Pressure Than Rated, Open Steam Is Used Without Pressure Reduction but by Throttling the Valve | Pressure Reducing Station | At lower pressure latent heat is higher so there is steam saving through PRS |
| Smaller Steam Line Size | Steam line Sizing as per Required Steam Flow | Smaller line size always creates pressure drop issues as per Barnauli’s principle and to get the same flow velocity of steam increases resulting moisture carryover |
| No Provision of Automatic Air Venting | Automatic Air vent for Steam Inlet Line to Equipment and Header | Automatic air vents eliminate barrier of heat transfer between steam to condensate |
| Problem | Solution | Benefits |
As MG is a Bigger Dryer of Bigger Dia, It Requires a Special Type of Scoop Type Rotary Joints and Syphon In Case of Ball & Float, when Condensate is Trying to Reach upto the Trap, The Second Side on the Top Steam Reaches and Steam Locks the Path of Condensate Evacuation | Pumping Trap Module | Steam saving and increased productivity |
| Problem | Solution | Benefits |
| Higher Pressure than Required | Pressure Control System | Increased steam savings |
| No Provision of Automatic Air venting | Automatic Air vent For Steam Inlet Line to Equipment and Header | Automatic air vents eliminate barrier of heat transfer between steam to condensate |
| Improper Trapping | Ball & Float Trap | Condensate evacuation results in uniform heat transfer foe very batch |
| Problem | Solution | Benefits |
| Many Plants are Not Recovering Flash Steam and Condensate | Condensate should be Recovered by Online Steam Operated Condensate Recovery System | It helps in reduction of makeup water consumption, no need to recover evaporator water where chances of contamination are much higher All indirect injection will lead to Condensate Recovery Factor of 95% |
| Problem | Solution | Benefits |
| Many Plants Have a Problem with Valves Leaking Steam | Seatless and Glandless Valves | Piston Valves are class VI valves and by using them, we can create a plant having zero steam leak Ensures minimal pressure drops, safe working environment |
Please feel free to contact us at:
